Arlon PCB
Geyuan Electronics offers high-performance, one-stop Arlon PCB solutions. As a professional manufacturer, we exclusively use genuine Arlon materials in our Arlon PCB production. Whether you require prototyping or mass production services, we can manufacture according to your PCB layout and design, providing Arlon boards at highly competitive prices while guaranteeing the highest quality. Contact us today for a project quote.
One of the World's Leading Arlon PCB Manufacturers
If you’re looking for a reliable, high-quality Arlon PCB manufacturer, you’ve come to the right place. Renowned in Dongguan, China, we boast over 10 years of experience in Arlon PCB prototyping, manufacturing, and assembly. Whether your assembly configuration is simple or complex, we can handle it and meet your application needs. For many years, Geyuan Electronics has continuously invested in new technologies and innovative manufacturing processes, committed to providing high-quality PCB manufacturing services to customers worldwide. Our in-house factory features an air-conditioned and anti-static clean environment, ensuring the quality of our produced boards while meeting your required specifications and quantity. Our professional customer service and reasonable prices allow us to better serve our clients.
Our Core Competencies in Arlon PCB Manufacturing
Geyuan Electronics’ core competencies in Arlon PCB manufacturing lie in our meticulous engineering support and exceptional execution. Our top priority is to work closely with our experienced DFM engineers in conjunction with your product developers or PCB designers to ensure the implementation and refinement of cost-effective and highly reliable Arlon PCB designs. We regularly review material selection, capacity, and delivery requirements to improve production efficiency and ensure we remain at the forefront of Arlon PCB manufacturing technology. You will always have access to highly qualified professionals supported by our corporate liaisons. If you wish to establish a strong partnership with an industry leader, please feel free to contact us.
Professional Supplier to Produce Your Arlon Printed Circuit Boards
Our Arlon circuit boards boast a professional-grade surface finish. We are capable of producing Arlon PCBs with exceptional surface smoothness. Geyuan Electronics manufactures Arlon PCBs with 1 to 30 layers, depending on your requirements. They offer high performance and stability, and are available in a variety of solder resist colors, such as white, black, and green. Furthermore, Geyuan Electronics can manufacture Arlon PCBs in various shapes, including rectangular, square, and circular. If you need a high-quality Arlon board, we can provide it immediately. We can supply Arlon PCBs according to your required thickness.
Types of Arlon PCB
- All
- Arlon PCB By Material
- Arlon PCB By Layer
- Arlon PCB By Type
Arlon 33N PCB
No other PCB material besides Arlon 33N PCB can reach a glass transition temperature of 250°C. As it is a polyimide material, it is flame-retardant.
Arlon AD1000 PCB
As a lead-free PCB prepreg, Arlon AD1000 PCB is known for its Dk value of 10.2. This value distinguishes it from other low-loss materials.
Arlon TC350 PCB
Arlon TC350 PCB uses a ceramic-filled process. While not recommended for single-layer PCBs, this PCB can be used to manufacture multilayer or double-layer PCBs.
Arlon AD350A PCB
Arlon AD350A PCB is reinforced with durable braided glass fiber components. We can manufacture this type of PCB with any number of layers for you.
Arlon Rogers PCB
Arlon Rogers PCB can be used with power supplies, AC-DC converter PCBs, etc. It is an excellent choice, especially suitable for high-voltage vibrating machinery and generators.
Arlon PTFE PCBs
If you need lead-free circuit boards for RF functions, Arlon PTFE PCBs are an ideal choice and offer reliable performance.
We Are Mass Makers of High-end Arlon PCBs
Geyuan Electronics’ business scope includes supplying various types of high-end Arlon PCBs. As a professional supplier, we manufacture a wide range of Arlon PCBs perfectly suited for diverse applications and provide Arlon PCB manufacturing and assembly services to businesses worldwide that require high-end Arlon PCBs. Therefore, wherever you are, we can meet your needs. We accept small-batch orders. If you require bulk or small-batch orders of Arlon PCBs, Geyuan Electronics is your ideal choice. Before shipment, we conduct thorough quality testing and inspection to ensure that every PCB meets standards. Ordering from Geyuan Electronics guarantees zero-defect products. If you need more information, please leave us a message. We will do our best to answer your questions!
Geyuan Electronics' Arlon PCB Technology Expertise
Fast delivery relies on precision. Our engineers and operations staff are trained in Design for Manufacturing (DFM) best practices and apply advanced AOI, X-ray, and ICT testing technologies to every batch of Arlon PCBs. Geyuan Electronics is a reliable provider, delivering reliable, fully tested PCBAs on time. If you need to order Arlon PCBs and have detailed specifications in mind, Geyuan Electronics is happy to assist you. Geyuan Electronics has experienced layout engineers who can help you match schematic files and design drawings. Furthermore, we are committed to optimizing prototyping through our production processes for timely delivery and quotations.
Arlon PCB Material Types We Offer
Arlon PCBs are available in various material types. Different applications require different Arlon PCB materials. Geyuan Electronics offers the following Arlon material types.
Polyimide Products
Polyimide is one of Arlon’s key materials. It is composed of different resin systems. The types of polyimide materials used by Arlon are as follows.
- Arlon 33N
- Arlon 35N
- Arlon HF-50
- Arlon 84N
- Arlon 85N
- Arlon 84HP
- Arlon 85HP
Epoxy Products
This is another important type of material for Arlon PCBs. The types of epoxy resin products are as follows.
- Arlon 44N
- Arlon 45N
Low Flow Products
Low flow products are another crucial type of material for Arlon. It comprises the following varieties.
- Arlon 37N
- Arlon 38N
- Arlon 47N
- Arlon 49N
- Arlon 51N
Controlled Thermal Expansion
This last type of Arlon board material is as important as the other type of material. It consists of thefollowing varieties.
- Arlon 45NK
- Arlon 55NT
- Arlon 85NT
- Arlon 85N
Arlon PCB DFM (Design for Manufacturability) Capabilities
Our DFM capabilities for Arlon PCB projects primarily involve examining resin flow requirements, copper distribution, cavity or heatsink bonding areas, via geometry, alignment, finished product thickness, and component thermal distribution from the outset. We pay particular attention to projects using low-flow-rate materials for rigid-flex Arlon PCB bonding, as this design can lead to insufficient flow causing air trapping, and excessive pressure or release pressure causing resin overflow into the intended bonding area. Furthermore, our project plan assigns evidence to each risk, including incoming material identification, lamination records, sample or microsection requirements, dimensional checks, electrical testing, and any customer-specified thermal or assembly verifications. Production is only initiated with accepted evidence and confirmed revisions.
Six Controls That Prevent An Arlon Material Callout From Becoming A Build Defect
Each control closes a specific procurement or fabrication risk before production release.
Material identity and revision
Record the exact Arlon designation, laminate or prepreg form, supplier datasheet revision, slash sheet, thickness, copper and resin style. A generic “Arlon equivalent” remains a release hold.
Storage and moisture plan
Translate supplier storage, conditioning and bake guidance into the material traveler and assembly handoff. The required treatment depends on the selected resin system and elapsed exposure, not a universal bake claim.
Low-flow geometry review
For 37N, 38N, 47N or 49N, review copper relief, cavity edges, bond area, resin containment and void escape. Flow approval must use the actual artwork and construction.
Lamination cycle release
Define temperature, pressure, vacuum, dwell, cool-down and book construction from the supplier guide and internal process review. Record approved deviations before the pilot build.
Drill and hole-wall route
Match drilling, desmear or etchback and plating preparation to the resin and reinforcement. Hole geometry, smear risk and positive-etchback requirements determine the route.
Evidence and change control
Assign material identity, lamination records, microsection, dimensional, electrical and customer-specific evidence to the relevant risk. Freeze material and document revisions after pilot acceptance.
Bargaining Power of Premium Suppliers
We audit our suppliers multiple times a year and review ISO standards in close collaboration with our production floor management team and equipment suppliers to ensure the superior quality of our products. With strong sourcing capabilities, Geyuan Electronics maximizes cost-effectiveness from suppliers and shipping companies. This helps reduce the cost of producing Arlon PCBs, increase profits, and ultimately offer you a more favorable net price. Our goal is always to focus on improving production, ensuring our customers remain at the forefront of technology while maintaining the highest quality and cost competitiveness.
Comprehensive Arlon PCB Manufacturing and Assembly Services
The Arlon PCBs we manufacture come in various sizes. Different applications require different types of Arlon PCBs for assembly. Therefore, we can provide a comprehensive Arlon PCB manufacturing service. If your Arlon PCB is assembled by Geyuan Electronics’ expert assemblers, you can expect it to function perfectly. In China, countless manufacturers can assemble Arlon PCBs to your specifications. However, Geyuan Electronics, with its technical expertise and extensive experience in the field, offers a unique and unparalleled comprehensive Arlon PCB manufacturing, assembly, and final assembly service in Dongguan, China. We not only assemble Arlon PCBs with superior quality but also conduct comprehensive testing on the assembled boards.
Arlon PCB Production Flexibility
Whether you need small-batch prototyping or high-volume Arlon PCB production, our system adapts flexibly. With flexible scheduling, real-time MES tracking, and modular production capabilities, we can tailor Arlon PCB services to your evolving needs. Tight deadlines? Urgent time to market? Our rapid prototyping and rapid assembly services are ideal for R&D teams and OEM racing against time to meet market demands. With streamlined processes, automated production, and a responsive project team, we ensure on-time delivery, even for complex projects.
Browse Different PCB Solutions for Every Need
Looking for the right PCB solution? Explore various types of PCBs to find the perfect match for your project.
Aluminum PCB
Rigid PCB
Copper‑Core PCB
High-TG PCB
High Frequency PCB
High Speed PCB
HDI PCB
Rogers PCB
Heavy Copper PCB
Flexible PCB
Rigid-Flex PCB
Ceramic PCB
Arlon PCB Manufacturing Capacity
Geyuan Electronics is one of the largest PCB manufacturers in the industry, with over 10 years of experience. When your business needs rapid expansion, Geyuan Electronics can meet your needs. We have 13 SMT production lines and 5 digital factories, enabling us to handle large-volume orders quickly and reliably. By minimizing supplier handover and completing all steps from Arlon PCB manufacturing to final assembly in-house, we save you time and ensure a smooth production process. We can also customize the thickness, size, and shape of Arlon PCBs to meet your application requirements. You can expect fast order delivery. Please tell us your Arlon PCB needs.
Our Certifications
Our unwavering commitment to quality has allowed us to develop trust among our customers. Whether small or large volume runs, we fabricate boards in compliance with the following standards:
- IPC-CC-830B
- IPC-WHMA-A-620
- ANSI/J-STD-001
- IPC-A-610-D
- ISO 9001:2015 Certified
- AS 9100D Certified
- SBA Certified
- ISO 13485 Certified
Arlon PCB and Component Quality Assurance
At Geyuan Electronics, quality is at the heart of everything we do. For both Geyuan Electronics and assembled products, we implement specialized inspection and testing processes to ensure reliability, signal performance, and compliance with industry standards. Our experienced quality assurance team ensures that every board and every component meets your precise design specifications and operates reliably in mission-critical environments.
Arlon PCB Fabrication Quality Control
- 100% Electrical Testing to detect shorts and opens
- Impedance Coupon Validation for controlled-impedance traces
- Automated Optical Inspection (AOI) for fine-line verification
- X-ray Inspection of multilayer alignment and via structures
- Cross-Section Analysis to verify plating thickness, hole wall quality, and layer registration
- Optional TDR, S-Parameter, and Insertion Loss Testing for critical signal paths
- Compliance with IPC-6018 (High-Frequency PCBs) and Class 2 / Class 3 reliability standards
Arlon PCBA (Assembly) Quality Control
- AOI and X-ray Inspection for BGAs, fine-pitch ICs, and passive components
- Solder Paste Inspection (SPI) for print quality and volume control
- In-Circuit Testing (ICT) and Functional Testing upon request
- Strict ESD and humidity control for RF-sensitive components
- Use of low-residue or no-clean flux to minimize dielectric impact
- Careful handling of RF connectors (SMA, SMP, U.FL) to preserve performance
- RoHS and REACH compliance for global market access
Our Abilities in Designing Arlon Printed Circuit Boards
The design process for Arlon PCBs is largely the same as for standard PCBs, but careful material selection is crucial to fully leverage the unique properties of Arlon laminates and prepregs. The stack-up structure, schematic layout, and overall functionality can remain unchanged, but replacing standard materials like FR-4 with Arlon materials ensures improved performance. Using advanced PCB design software is essential, as it incorporates material-specific properties into the design, optimizes layout, and ensures the design meets specifications required for applications such as high-frequency, high-temperature, or rigid-flexible circuits. This approach guarantees that the final prototype meets expectations in terms of both performance and durability.
One-Stop Arlon PCB Service
Your design requires a manufacturer with a reliable track record of manufacturing the specific Arlon series products you need. If you are developing any circuit board with extremely high requirements for thermal stability or signal loss, Geyuan Electronics’ professional laminate team is the ideal choice. We stock Arlon laminates in AD, CLTE, polyimide, and high Tg series, and manufacture them strictly according to IPC-6012E Class 3 standards. Please contact our sales engineering team for a quote. Please provide your Arlon series, number of layers, impedance control requirements, and IPC rating, and we will send you a detailed DFM review and final quote within 4 hours.
Markets We Serve
Our right blend of effective workflow, quick-turn capabilities, commitment to customer service, and other unique qualities allow us to serve industrial customers more efficaciously:
Electronics
Medical
Telecommunications
Automotive
Military
Aerospace
FAQ
The minimum order quantity for Geyuan Electronics' Arlon PCB prototypes is 5 pieces, while mass production starts from 20-50 pieces. Single-piece prototyping services are also available in special cases, but a non-recurring engineering (NRE) setup fee will apply. Please contact us as early as possible, as the lead time for raw material laminates can be 2-4 weeks.
Yes, Arlon PCBs have excellent thermal conductivity and electrical properties, making them ideal for multi-layer designs. These characteristics help maintain reliable performance in multi-layer structures, especially in RF and high-power applications.
At Geyuan Electronics, we never compromise quality when manufacturing Arlon PCBs. Before production begins, our technical team will evaluate your design files, timeline, and application requirements to determine the fastest possible delivery time without compromising reliability. If we are unable to meet your requested delivery time, we will inform you in advance. Information will be completely transparent, and we will never make false promises. We always insist on maintaining clear expectations and honest communication from the outset.
Arlon PTFE-based laminates (AD series, CLTE-XT, 25N) have characteristic frequencies up to 40 GHz and can be used in automotive radar applications up to 77 GHz. The polyimide series (35N, 45N) is not primarily for RF, but in multilayer stacked structures where thermal performance is a design priority, it achieves acceptable performance in the 3-5 GHz frequency range.
For the polyimide and high Tg epoxy series, the answer is yes. Arlon 35N, 45N, and 85N can withstand lead-free reflow soldering peak temperatures of 260°C without performance degradation, with Td values exceeding 380°C. Arlon boards based on PTFE should be evaluated based on specific reflow soldering conditions. PTFE has a high Z-axis coefficient of thermal expansion, and repeated thermal cycling above 200°C may cause stress in vias if aspect ratios and filler specifications are not followed.
Yes, but some conditions must be met. Bonding PTFE to PTFE requires the use of an Arlon-compatible adhesive film, not standard epoxy prepreg. Hybrid laminates of PTFE and FR-4 require a specific adhesive system, but there is a mismatch in coefficients of thermal expansion at the interface. Hybrid laminates of polyimide and FR-4 are more straightforward.
Looking For Expert-grade Arlon PCB Solutions For Your Company?
Please contact our sales engineering team for a quote. Simply provide your Arlon series, number of layers, impedance control requirements, and IPC rating, and we will send you a detailed DFM review and final quote within 4 hours.
