Rigid Flex PCB Services
Extend your designs with rigid-flex PCB. Whether you need basic rigid-flex PCBs or complex multilayer rigid-flex solutions, Geyuan Electronics has you covered. We are your one-stop PCB supplier in China, providing high-quality, fast-delivery prototypes and rigid-flex boards. Call us today or submit your Gerber files/specifications so we can provide you with a quick and secure quote.
Your Trusted Rigid-Flex PCB Manufacturer
Looking for a trusted rigid-flex PCB manufacturing or assembly partner to ensure precision, fast delivery, and superior performance? Geyuan Electronics is dedicated to helping engineers and decision-makers like you bring complex electronic designs to life. With over 10 years of experience, AS9100 Rev-D and ISO 9001-2015 certified processes, and advanced manufacturing technologies, we ensure your PCBs meet the highest standards while balancing speed and cost. Whether you need rigid-flex PCB manufacturing, rapid PCB prototyping, or mass production, our team is ready to provide tailored solutions.
Unleash The Full Potential of Your Rigid-flex PCB Designs With Geyuan Electronics
Partner with Geyuan Electronics to embark on a journey of innovation and cutting-edge rigid-flex PCB solutions. We are your preferred partner for manufacturing rigid-flex PCBs in China. Experience the design flexibility of a service provider with a complete PCB manufacturing process, achieving seamless integration at edges and folds, and completely revolutionizing your product architecture. One of our core strengths is our customization capabilities. Whether it’s complex multilayer designs, high-speed applications, or miniaturized equipment, our advanced manufacturing facilities and technologies ensure that we produce rigid-flex boards with precision and efficiency.
Innovative Rigid-Flex PCB Manufacturing Capabilities Fuel Emerging Technology Trends
Geyuan Electronics’ engineering team provides manufacturing-oriented design guidance. We boast industry-leading talent, offering end-to-end support for rigid-flex dependent designs, from prototyping to end-of-life. We help our clients find ways to improve overall yield and minimize costs. This close collaboration fosters innovative products that make life and work better for our clients.
Our team is passionate about advanced technologies. We collaborate with innovative companies to design and manufacture highly reliable products, constantly pushing the boundaries of rigid-flex PCB design. Whether you’re a small startup with a brilliant idea or a large enterprise, we can transform your design from concept to mass production. We look forward to working with you!
Free DFM Inspection
As a value-added service to our PCB assembly services, we offer free PCB file inspection (also known as free DFM), which helps you check for potential problems in your PCB design files that could hinder or cause production disruptions. If any issues are found, we will contact you immediately to resolve the problem together and adjust the PCB production schedule accordingly. We use the Valor DFM/DFA inspection system, an automated system capable of quickly identifying manufacturing problems that may impede the PCB manufacturing process. Geyuan Electronics conducts DFM (Design for Manufacturability) in five areas: drill inspection, signal and hybrid layer inspection, power/ground inspection, solder mask inspection, and silkscreen inspection. We have a dedicated PCB DFM checklist.
Design for Manufacturability (DFM) Support for Rigid-Flex PCB Designs
Designing rigid-flex circuit boards requires close coordination between mechanical, electrical, and manufacturing requirements. PICA works with customers early in the design phase to optimize layout, stack-up, bend regions, material selection, and assembly planning, helping reduce redesigns, delays, and unnecessary cost.This early DFM collaboration helps improve reliability, reduce manufacturing risk, increase yield, and support a smoother path from prototype to production.Our engineering team reviews customer designs and provides feedback on:
- Rigid-to-flex transition areas
- Bend radius and flex region layout
- Layer stack-up and material selection
- Adhesive vs. adhesiveless flex constructions
- Controlled impedance routing for high-speed signals
- Via placement, annular rings, and drill-to-copper clearance
- Stiffener, connector, and component placement
- Coverlay, solder mask, and exposed copper requirements
- Panelization and manufacturing efficiency
- Assembly considerations for SMT and through-hole components
Rigid-Flex PCB Design Optimization and Rapid Manufacturing Services
Rigid-flex PCBs are complex products requiring extensive communication and collaboration between our technical staff and yours. As with other complex products, Geyuan Electronics needs to engage in early discussions with designers to optimize the design, improve manufacturability, and reduce costs. Furthermore, our rapid rigid-flex PCB manufacturing service ensures that once your design is approved for production, a rigid-flex PCB prototype can be completed within 3 business days. This helps product designers and engineers obtain physical prototypes for testing and validation more quickly, thus accelerating the product development cycle. Geyuan Electronics has no minimum order quantity, so even if you order only a small number of flexible PCB prototypes, you can validate your design concepts early in the design process.
Leading Rigid-Flex PCB Supplier
We utilize advanced technology and extensive experience to create high-quality rigid-flex PCBs. Our state-of-the-art production facilities ensure product quality exceeds your expectations. Geyuan Electronics employs Six Sigma manufacturing processes to ensure precise production of our rigid-flex PCBs. Our expert team can assist you in designing and manufacturing suitable circuit boards based on your application requirements. Furthermore, if you require circuit boards in a short timeframe, we guarantee rapid delivery, boasting the industry’s fastest lead times. Our rigid-flex PCBs are robust and durable, capable of withstanding harsh environments.
Rigid-Flex PCB Manufacturing Capabilities
Geyuan Electronics provides fully customizable flex & rigid-flex circuit boards, allowing clients to select the number of layers, thickness, materials, and surface finishes, ensuring that even the most complex designs can be accommodated with ease and precision.
Ability in Process Technology
| Feature | Capability |
|---|---|
| Layer | 26L |
| Min. Track/Spacing | 0.065 mm/0.065 mm |
| Min. Hole/pa Size | 0.10/0.35 mm |
| Rigid-Flex Thickness | 0.25-6.0mm |
| MAX CU Thickness | 4 OZ |
| Drilling accuracy | +/-0.05 mm |
| PTH diameter tolerance | +/-0.05 mm |
| MAX WPNL SIZE | 620 mm × 500 mm |
| Finish copper (Flex Part) | 0.5-2oz |
| Finish copper (Rigid Part) | 1-4oz |
| Surface treatment | ENIG, Electric gold, IM-Ag, Electric Ag, HASL, HASL-LF, IM-Sn, Electric Sn, OSP, Caborn, Pt, NI-Pd-AU |
| Max board thickness: PTH diameter | 13:1 |
| Build time | 7-20 days |
| RFQ | 1-2 days |
| Process Capability | Standard | Speciation |
|---|---|---|
| Min.Trace Width/Space | 3mil | 2mil |
| Hole size(drilling) | Φ6mil | Φ2mil(laser) |
| Hole size(punching) | Φ20mil | Φ20mil |
| Min. via hole ring | Φ6mil | Φ5mil |
| Aspect ratio limits(through holes) | 8:1 | 10:1 (hole size≧D0.30mm) |
| Aspect ratio limits(blind holes) | 1:1 | 1:1 |
| Layer registration | ±3mils | ±2mils (LDI) |
| Tolerance Unit: mm | Standard | Speciation |
|---|---|---|
| Hole size | ±0.05 | ±0.03 |
| Conductor Width | ±0.03 | ±0.02 |
| Accumulated Pitch | ±0.05 | ±0.03 |
| Outline Dimension | ±0.10 | ±0.05 |
| Conductors To Outline | ±0.10 | ±0.075 |
| Impedance and Resistance | ±10% | ±7.5% |
| Physical Specifications | Specifications | Reference |
|---|---|---|
| Peeling Strength | 0.5N/mm | IPC-6013 3.6.4 |
| Solder Heat Resistance | 260°C±5°C 10S | IPC-6013 3.7.1 |
| Insulation Resistance | 500MΩ | IPC-6013 3.9.4 |
| Dielectric Strength | 500Vdc, +15, -0 | IPC-6013 3.9.1 |
| Surface Resistance | 5×1012Ω | IPC-TM-650 2,5,17 |
| Volume Resistance | 1×1015Ω-cm | IPC-TM-650 2,5,17 |
| Dielectric Constant | 3.0 | MIL-P-55617 |
Technology
- Rigid Sections Up to 40 layers, 0.25 – 8mm (Application Dependent)
- Flex Layers Up to 32 Layers, 0.05 – 0.35mm (Application Dependent)
- Cut-Back/Selective Coverlayer or Soldermask
- Air Gap Constructions (Flexibility)
- Epoxy Fillet Strain Relief
- Impedance Control (TDR Testing & Verification)
- High Frequency Signals
- Resistance Control
- High Power
Materials
- FR4 Min Tg130 .C, 150 .C, 170 .C & 180 .C, Td>335 .C
- Low-Flow Adhesive & No-Flow FR4 Prepreg
- Halogen Free, ROHS & REACH Compliant
- UL 94 V-0 Approved
- Flex Layers: PI – Adhesive: Epoxy Acrylic – Adhesiveless
- Copper: Electrodeposited (ED), Rolled Annealed (RA)
- Shielding: EMI film, Silver (Ag) ink, Copper Plane
Patterns & Holes
- Space & Trace: 50μm (2 mils)
- Copper Thickness Inner: 1/2 – 2oz Outer: 1/3 – 4oz
- 0.15mm (.006”) Drilled Through-Holes
- HDI Capability
- Blind Vias and Buried Vias, 0.076mm (3.0mils) Laser Vias
- Via In Pad, Filled Vias, Stacked Vias
- Resin or Copper Paste Plug Hole dia. ratio: 15:1
- Pattern & Button Plate
- 4+N+4 Max. Stack
Common Materials and Properties of Rigid-flex PCB
Geyuan Electronics adheres to the highest quality standards in material selection
Adhesive Polymide
| Flexibility (2mm radius) | Good |
| Tear strength | 500g |
| Strip strength in the air | 1750N/M |
| Eatching>=20% | Bad |
| Working temperature (℃) | 85~165 |
| Chip | Good |
Adhesiveless Polymide
| Flexibility (2mm radius) | Best |
| Tear strength | 500g |
| Strip strength in the air | 1225N/M |
| Eatching>=20% | Good |
| Working temperature (℃) | 105~200 |
| Chip | Best |
Rigid-Flex PCB: Compact and Reliable Integrated Strength Design
Rigid-Flex PCBs are more complex in design because they employ a three-dimensional design that allows them to be folded or twisted to form the desired shape for the product. This three-dimensional design means higher space utilization, making them suitable for specialized applications requiring space saving and weight reduction. Through this three-dimensional design, designers can twist, fold, and roll the flexible circuit board substrate to achieve the shape required for the final application package. Rigid-Flex PCBs are typically thinner than other circuit boards, making them ideal for meeting the demands of thin and light product packaging. With thin copper layers and adhesive-free laminates, they offer a perfect solution for your circuit design—small, thin, and lightweight.
Order Online for Rigid-Flex PCB and Rigid-Flex PCB Assembly
We offer transparent pricing, with no hidden fees. Our products are made in our own factories, so you can be sure of the quality.
Rigid-Flex PCB Fabrication Services
Geyuan Electronics manufactures reliable rigid-flex PCBs. We offer both high-volume production and small-batch prototyping. Our experts can also assemble the PCBs after manufacturing. Our lightweight rigid-flex PCBs can be installed in space-constrained environments, giving you greater flexibility in three-dimensional space. Using Geyuan Electronics’ rigid-flex PCB manufacturing technology can bring significant advantages to your project. These advantages can be fully realized if you properly evaluate various options early in the project design phase. As an experienced rigid-flex PCB technology manufacturer, Geyuan Electronics provides full support throughout your design process, ensuring coordination and synchronization between design and manufacturing processes, thus contributing to your project’s success.
Comprehensive Rigid-Flex PCB Manufacturing Services
Headquartered in Dongguan, China, Geyuan Electronics specializes in manufacturing rigid-flex PCBs to meet the unique needs of various industries. With advanced production facilities, technology, and an experienced team, we offer a wide range of customization options, including complex designs, flexible and rigid materials, and various surface treatments. We are committed to providing reliable, durable, and high-performance PCBs, tailored to the specific needs of our clients. Adhering to the principles of quality first, innovation-driven development, and customer focus, Geyuan Electronics is your trusted custom PCB manufacturing partner.
Available structures for rigid flex PCB
There are numerous, different structures available. The more common ones are defined below:
- Traditional rigid flex construction (IPC-6013 type 4) Multilayer rigid and flexible circuit combination containing three or more layers with plated through holes.
- Asymmetrical rigid flex construction, where the FPC is situated on the outer layer of the rigid construction. Containing three or more layers with plated through holes.
- Multilayer rigid flex construction with buried / blind via (microvia) as part of the rigid construction. 2 layers of microvia are achievable. Construction may also include two rigid structures as part of a homogeneous build.
From Prototype to Mass Production: Rigid-Flex Printed Circuit Boards
Partnering with Geyuan Electronics allows you to bypass PCB intermediaries and connect directly with the source. You can have your production done at our manufacturing facilities in China (we have two PCB manufacturing plants in China). This allows you to understand which materials and components are most effective for high-volume PCB production. Geyuan Electronics’ uniqueness lies not only in our design and manufacturing capabilities from prototyping to production; our technology, engineering, sourcing, and customer service also give us a competitive edge. We also offer rigid-flex PCB assembly services, reducing your number of suppliers, production delays, and quality issues. From individual components to complex complete systems, Geyuan Electronics provides component sourcing, assembly, and testing services.
Experienced in Rapid Turnaround for Rigid-Flex PCBs
If you have a project that urgently needs completion, we are the ideal choice. We possess rapid PCB manufacturing capabilities to meet your tight project deadlines, and our streamlined processes ensure your order runs efficiently throughout the entire process. Depending on the complexity of your project, we can complete PCB manufacturing in as little as 24 hours.
From design and production to testing and delivery, our team is efficient and highly skilled. Our superior products and services have enabled us to maintain a broad customer base over the long term. We offer end-to-end service, guaranteeing rapid turnaround times of 1 to 5 days and on-time delivery of all products, including rigid-flex PCBs. Geyuan Electronics is a trusted rigid-flex PCB manufacturer and a partner for your growth.
One-Stop Rigid-Flex PCB Manufacturing Service
In addition to rapid prototyping, Geyuan Electronics offers a one-stop rigid-flex PCB manufacturing service, with production volumes ranging from 50 pieces to over 100,000 pieces. Customers can rely on our end-to-end service, covering every stage from design review and optimization to manufacturing, testing, assembly, and logistics. With multiple in-house manufacturing facilities, we can deliver flexible PCBs worldwide with excellent lead times, even for high-volume production. If you need rapid prototyping for your next rigid-flex PCB project, contact us today: [email protected].
Rapid Delivery of Rigid-Flex PCBs
With recent investments in new manufacturing equipment and top talent, Geyuan Electronics is capable of providing rapid turnaround production for rigid-flex products. Note: All materials used are UL certified; Specific APCT UL Certification in process.
| AdvancedPCB Flex PCB and Rigid-Flex Quick-Turn Schedule | ||
|---|---|---|
Flex or Rigid-Flex | Layer Count | Quick-turn time |
| Flex With Stiffener | 1-2 | 5, 7, 10, 15-day options |
| Flex With Stiffener | 4-6 | 7, 10, 15-day options |
| Rigid-Flex | 4-6 | 7, 10, 15-day options |
| Rigid-Flex | 8-12 | 7, 10, 15-day options |
| Rigid-Flex | 14-16 | 10, 15-day options |
| Rigid-Flex | 18-22 | 15-day option |
| 2X Lam Cycle Rigid Flex HD | N/A | 20+ day option |
A Rigid-Flexible PCB Manufacturing Facility
Our modern 170,000-square-foot campus in the heart of Dongguan, China, is equipped with state-of-the-art equipment for manufacturing and assembling PCBs. Whether you need standard, fast-delivery PCBs or boards with extremely tight tolerances made from special metals, Geyuan Electronics leads the industry in quality and performance for a reason. With experienced experts and teams, multiple PCB manufacturing plants, over 2,000 employees, and advanced automated production and testing equipment, we ensure high-quality, high-performance PCBs are delivered to you on time. Tailor-made rigid-flexible PCB manufacturing services can meet your project needs and accommodate design diversity.
Geyuan Electronics' Rigid-Flexible PCB Manufacturing Equipment
We possess the industry’s most advanced PCB manufacturing equipment, ensuring your PCB products are delivered to you on time and with the highest quality within the agreed delivery period. At Geyuan Electronics, we utilize the latest technology and equipment to produce high-quality printed circuit boards (PCBs). We have invested in cutting-edge equipment, including drilling machines, laminating machines, and electroplating machines, to ensure the precision and accuracy of our PCB production. Our equipment can produce PCBs of any size and shape, and we have the capacity for both small and high-volume production. We also use advanced testing equipment to ensure our PCBs meet the required specifications.
- CNC Routing Equipment
- PCB Drilling Production Line
- Copper Plating Equipment
- Board Plating Equipment
- Resin Plugging Machine
- Alkaline Etching Production Line
- Solder Mask Spraying Equipment
- Silkscreen Printing Equipment
- Pattern Plating Equipment for PCB Manufacturing
- Circuit LDI Equipment for PCB Manufacturing
- Acid Etching Production Line
- Brown Oxide Production Line
- Hot Oil Lamination Press Equipment
Certifications & Registrations
All our PCBs are manufactured according to international standards such as IPC-A-610E and J-STD-001, and have obtained ISO 9001:2015 and 13485:2016 certifications. We offer the most competitive prices in the industry and are committed to customer satisfaction. We possess a wide range of certifications and registrations, enabling us to collaborate with clients across various industries.
- AS9100: Aerospace PCB Quality Standard
- ISO 9001: Provides general quality assurance guidelines
- Military Standards: MIL-PRF-31032 1-4, 55110, and 50884
- J-STD-001 ES: Aerospace, Military, and Medical Industry Standard Quality
- UL Material Certification: Able to use and obtain a wide range of materials
- IPC 6012 Class 3 & 3S
- IPC 6013 Class 3 & 3S
- IPC 1791 Trusted Electronics Qualified Manufacturers Listing (QML)
Inventory Management Program
Do you need to maintain inventory for rigid-flex printed circuit boards (PCBs)? We offer pull and push inventory management solutions tailored to your specific needs. You can place bulk orders, and we will manage your inventory through Just-In-Time (JIT) delivery. Our inventory management solutions free purchasing managers from the hassle of maintaining perfect inventory levels. You also no longer need to worry about stockouts, delays, missed opportunities, or failed shipments. We handle the overseas production of your high-volume flexible and rigid-flex circuits while storing your inventory in our domestic warehouse, giving you the best of both worlds. This program can be customized to your specific requirements; simply email or call us for changes.
Geyuan Electronics' Rigid-Flex PCB Design and Manufacturing Potential
Partnering with Geyuan Electronics unlocks unparalleled rigid-flex PCB design potential for businesses and individuals. Our team possesses deep expertise in printed circuit board architecture, design, and manufacturing, enabling us to deliver cutting-edge solutions. With advanced equipment and a relentless pursuit of technological advancement, we are capable of producing versatile and modern electronics. But our expertise extends far beyond that; our team also possesses the knowledge to design, refine, and optimize prototypes, ensuring they meet the highest standards of quality, functionality, and performance. Whether you require a simple or complex flexible PCB design, our team will work closely with you to understand your needs and deliver innovative solutions tailored to your unique requirements. Partner with Geyuan Electronics to unleash the full potential of rigid-flex PCB design for your business or personal projects.
Why Choose Geyuan Electronics as Your Rigid-Flex PCB Supplier?
At Geyuan Electronics, we understand that the success of a product hinges on the quality of its components. Therefore, we meticulously select materials, perfectly combining superior rigid, flexible, and adhesive materials to create rigid-flex PCBs that offer both exceptional dynamic bending performance and structural support. Our PCB designs are designed to maintain excellent electrical performance and withstand thermal cycling stress, making them ideal for applications in aerospace, medical devices, automotive, and consumer electronics industries.
Applications of Rigid-Flex Printed Circuit Boards
Geyuan Electronics focuses on providing high-quality rigid-flex printed circuit board solutions for various industries. Our team of experts has years of experience working with customers across industries and deeply understands the unique needs of each sector.
Consumer Electronics
Automotive Electronics
Industrial Control
Medical Devices
Telecommunications
Instrumentation Products
Smart Home Electronics
IoT
Energy Management
FAQ
Our team can customize PCBs according to the specific specifications and performance standards of your application. Whether you need a specific layout, unique form factor, or advanced functionality, our engineering team will work closely with you to ensure the final product perfectly fits your application requirements. We will support you throughout the entire process, from concept design to product manufacturing.
We offer comprehensive prototyping services, including creating non-functional prototypes of your PCB design. This allows you to evaluate its shape, size, and layout, ensuring everything meets your project requirements before full-scale production. This is a crucial step in visualizing the rigid-flex PCB in a real-world environment, reducing costly modifications and giving you more confidence in your final design.
At Geyuan Electronics, we manufacture rigid-flex PCBs, which combine multilayer flexible substrates and rigid boards. We utilize various processing techniques to enable continuous bending or fixed curves in three-dimensional space. We support a wide range of commercial and military/aerospace applications, including multilayer PCBs and high-reliability PCBs. During the manufacturing process, we can twist, fold, or roll circuit boards to adapt them to confined spaces.
We offer a wide range of processing capabilities, including copper thicknesses from 0.5 to 4 ounces, minimum trace spacing of 2 mils, minimum via diameter of 4 mils, and rigid-flex vias as small as 30 mils. We use laser drilling technology to process cover layer openings in high-density interconnect (HDI) boards and flexible substrates. Our high-density interconnects are lightweight and portable, and optimized for a variety of demanding applications.
At Geyuan Electronics, we work closely with our customers during the design phase, anticipating issues such as shrinkage of the polyimide core after etching and stress at folding points. We optimize the number of layers for flexible components of different lengths to avoid breakage during molding. This precise collaboration between design and manufacturing is key to ensuring the high reliability and success of complex rigid-flex board projects.
While rigid-flex panels are robust, durable, and highly reliable, they are difficult to repair or rework, especially in flexible areas. Although repairs are often feasible, they may require specialized skills and equipment. Therefore, ensuring proper design and manufacturing is crucial to minimizing maintenance needs.
Discover Our Rigid-Flex PCB Solutions
We use a well-organized process and the right software to provide you with a quote within 24 hours. After you upload your information, including any fabrication drawings or schematics, our system and engineering staff will analyze the data and provide us with a comprehensive document so we can take a closer look at your project.