Rigid PCB Services
Geyuan Electronics offers the highest quality rigid circuit boards at highly competitive prices. Whether you need small-batch, fast-delivery PCB prototypes or mass production, our world-class PCB manufacturing and assembly capabilities can meet your specific PCB needs. Furthermore, our rigid circuit boards are manufactured to IPC standards and comply with ISO 9001:2015, UL, and RoHS standards. Contact us now for a quote.
Rigid Printed Circuit Board Manufacturer
If you are looking for high-quality rigid PCBs, then Geyuan Electronics is the ideal choice. With over 20 years of experience, we specialize in the manufacturing and assembly of a wide range of rigid circuit boards. Our strength stems from advanced equipment and a team proficient in industry best practices. This means you can access our extensive knowledge and experience without reinventing the wheel. Innovative technology, premium materials, precision engineering, and rigorous testing processes are key factors that have earned us the trust of numerous industry clients.
Comprehensive Rigid PCB Manufacturing Services
Does your team need support in PCB engineering, layout, design, consulting, or Design for Manufacturing (DFM)? Contact our team of mechanical, electrical, and design engineers, and we’ll help you achieve the highest quality at the lowest price, utilizing the most advanced technologies in modern circuit manufacturing. Our team has provided consulting and product supply services to some of the world’s largest companies and consistently adheres to the industry’s most stringent quality standards. If you’re developing your next blockbuster electronic product, contact our professional team to assist you through engineering design, prototyping, pre-production, and mass production. We can help you turn your product ideas into reality.
Rigid PCB production and assembly can be completed in as little as 1 to 3 days
Whether you need support and services for low-end, mid-range, and high-end rigid PCBs or rigid-flex PCBs, we can meet your needs for fast, demanding, and high-turnover PCB production and assembly. We can complete component procurement, custom parts manufacturing, and assembly within 1 to 3 days. Furthermore, when quoting for your customized rigid PCB project, our team will provide you with a variety of delivery cycle options. We primarily offer delivery cycles for products manufactured in China, ranging from 1 to 15 days. If you are looking for a cost-effective rigid PCB mass production solution, our factory network is ideal; they can quickly produce your large volumes and handle the entire export process from China to your port.
Rigid PCB Manufacturing Capabilities
| FEATURE | STANDARD | ADVANCED |
| Min Layer Count | 1 | 1 |
| Max Layer Count | 30 | 48 |
| Min Board Thickness | .010” (.254 mm) | .005” (.127 mm) |
| Max Board Thickness | .250” (6.35 mm) | .370” (9.40 mm) |
| Min Core Thickness | .004” (.102 mm) | .002” (.051 mm) |
| Min Dielectric | .004” (.102 mm) | .003” (.076 mm) |
| Min Starting Copper Foil Weight | 9 microns | 9 microns |
| Max Finished Copper Thickness (O/L) | 4 oz (118 ml) | 6 oz (177 ml) |
| Max Finished Copper Thickness (I/L) | 4 oz (118 ml) | 4 oz (118 ml) |
| Min Panel Size | 12” x 18” (30 x 46 cm) | 12” x 18” (30 x 46 cm) |
| Max Panel Size | 18” x 24” (46 x 61 cm) | 23” x 32” (57 x 82 cm) |
| Smallest Mechanical Drill Diameter | .0059” (.150 mm) | .0059” (.150 mm) |
| Smallest Laser Drill Diameter | .005″ (.127 mm) | .004″ (.102 mm) |
| Min Finished Hole Size | .004” (.102 mm) | .002” (.051 mm) |
| Max Through Hole Aspect Ratio (depending on board thickness and finish hole) | 10:01 | 10:01 |
| Max Laser Via Aspect Ratio | .75:1 | .75:1 |
| Blind Via Finished Hole Size | .004” (.102 mm) | Plated Shut |
| Buried Via Finished Hole Size | .004” (.102 mm) | .002” (.051 mm) |
| Min Trace and Space | .004” (.102 mm) | .003” (.076 mm) |
| Line/Space Inner Layer | 3mil/3mil (HalfOZ) | 2 mil/2 mil (HalfOZ) |
| 4mil/4mil (1OZ) | 3 mil/3 mil (1OZ) | |
| Line/Space Outer Layer | 4mil/4mil | 3 mil/3 mil |
| 4.5mil/4.5mil | 4mil/4mil | |
| Min Pad Size for Test | .005” (.127 mm) | .005” (.127 mm) |
| Process Pad Diameter | D + .012” (.305 mm) | D + .008” (.203 mm) (tangency) |
| (1-mil (.025-mm) annular ring) | ||
| BGA Back Drill | Stub=7+/-5milwith 100mil depth | Stub=6+/-4milwith 100mil depth |
| BD2M=5mil | BD2M=4.8mil | |
| 0.30mm Via in BGAwithout trace | 1mm BGAwith two trace | |
| Stacked Vias | Yes | Yes |
| Min Wire Bond Pad Size | > .006” (.152 mm) | .004” (.102 mm) |
| Controlled Impedance Tolerance | 10% | 5% |
| Solder Mask Registration | .002” (.051 mm) | .001” (.025 mm) |
| Solder Mask Feature Tolerance | .0015” (.038 mm) | .001” (.025 mm) |
| Solder Mask Min Dam Size (based on green soldermask color) | .005” (.127 mm) | .004” (.102 mm) |
| Min Diameter Route Cutter Available | .024” (.610 mm) | .021” (.533 mm) |
| Routed Part Size Tolerance | .005” (.127 mm) | .003” (.076 mm) |
| Laser Hole Location Tolerance | .0005” (.013 mm) | .0005” (.013 mm) |
| Laser Routed Part Size Tolerance (< .032” thick) | .002” (.051 mm) | .002” (.051 mm) |
| Bow and Twist Tolerance | Per IPC spec | Per IPC spec |
| Thickness Tolerance (based on board thickness) | 10% | 5% |
| Sequential Laminations | 3 or less lamination cycles | 4 lamination cycles |
| Buried Vias | Yes | Yes |
| Blind Vias | Yes | Yes |
| Conductive Filled Vias | Yes | Yes |
| Non Conductive Filled Vias | Yes | Yes |
| Surface Finishes | OSP, ENIG, Immersion Tin, ImmersionAg, HASL, LF-HASL, Golden Finger ,Selective ENIG+OSP，Selective Hard Gold, Soft Gold, Flash Gold | |
| Materials | Std. FR4, High Tg FR4, TUC, Shengyi, Iteq, Panasonic, Ventec, Nelco, Isola, Rogers, Dupont, Arlon | |
| Solder Mask | Green, Black, Red, Clear, White | |
| Standards | IPC6012 Class 1, 2, 3 | |
Your One-Stop Rigid PCB Manufacturing, Prototyping, and Assembly Service Provider
A true understanding of the latest technologies in rigid PCB design and manufacturing ensures you receive the products you need on time. Whether it’s rapid delivery, reliable and stable production of state-of-the-art PCBs, or offering competitive pricing, we help you achieve your goals. Every rigid PCB design choice impacts your pricing and lead time, so our goal is always to identify your priorities and develop solutions around them. Geyuan Electronics offers free DFM (Design for Manufacturing) PCB file review, 24/7 engineering support, electrolytic hard gold/soft gold/ENIG surface treatments, MIL-PRF/AS9100 certification, advanced HDI, stacked microvias, multilayer advanced RF/microwave, laser-drilled microvias, cavity boards, thick/ultra-thick copper, through-hole vias, DOD/ITAR, and more—all within our standard capabilities, enabling us to quickly provide our customers with the highest-tech rigid printed circuit boards. Geyuan Electronics has extensive experience to meet your needs.
Get a quote for rigid PCB
Geyuan Electronics is your trusted partner, dedicated to providing you with world-class rigid PCBs and revolutionizing your PCB manufacturing experience. Whether you need fast-delivery single-layer boards or complex 30-layer military-grade PCBs using special metals, we can meet your needs. Geyuan Electronics offers instant quotes and rapid manufacturing services, delivering your boards in as little as 48 hours, making us the ideal choice.
Affordable and Mass-Producible Rigid PCB Solutions
If you are looking for an affordable and mass-producible rigid PCB manufacturing solution, Geyuan Electronics is a great option. We are a leading supplier of rigid printed circuit boards (PCBs) and can custom-produce rigid PCBs to meet your specific project needs. We offer single-sided, double-sided, high-density, and custom rigid PCBs to suit your requirements. We are committed to creating high-performance rigid PCBs to meet the demanding requirements of modern electronics, achieving signal integrity, thermal management, and mechanical stability on proven substrates. Learn more about our PCB manufacturing capabilities and explore how our products can enhance the efficiency and functionality of your products.
Geyuan Electronics' Rigid PCB Manufacturing Plants and Advanced Equipment
Our 170,000 square foot modern campuses in Dongguan and Shenzhen, China, are equipped with state-of-the-art equipment and manufacturing facilities for manufacturing and assembling PCBs. This enables us to provide custom rigid PCB manufacturing services and engineering support globally, undertaking a wide variety of rigid PCB projects. Our plant layout ensures that engineers can flexibly address the needs of projects of varying sizes and complexities while remaining cost-effective. Whether you need standard, fast-delivery rigid PCBs or boards manufactured with special metals and extremely tight tolerances, Geyuan Electronics leads the industry in quality and performance for a reason.
We Offer Different Types of Rigid PCB
Geyuan Electronics is committed to providing the highest quality rigid printed circuit boards at highly competitive prices. Below are the types of high-quality, high-performance rigid printed circuit boards we offer in various specifications.
Single-sided Rigid PCB
Double-sided Rigid PCB
Multilayer Rigid PCB
Optimizing Rigid PCB Cost and Reliability
Low-cost, high-reliability rigid PCB manufacturing aims to examine designs or products from the perspective of a rigid printed circuit board manufacturer. This means that, as a designer or purchasing professional, you need to understand the true complexity of the PCB, the number of manufacturing processes, and the equipment required to complete the product, in order to achieve the highest yield at the optimal price. Because any product or system incorporates a combination of multiple technologies, selecting the right solution or supplier becomes increasingly complex. Challenges can arise if the manufacturing approach is not properly developed and managed in real time. Geyuan Electronics, with 20 years of knowledge and experience in rigid PCB manufacturing, ensures successful time-to-market with the lowest possible cost.
24/7 Technical Support
For high-quality rigid PCBs, consult our PCB design and engineering services team to determine the most suitable technology for your project application. We offer fast-turnaround rigid board prototyping and high-volume production services. Geyuan Electronics is a one-stop PCB service provider for engineers, offering rigid PCB manufacturing, PCB assembly, DFM review, PCB layout manufacturability feedback, component sourcing, testing, and production documentation. If you are preparing a rigid PCB project for prototyping or mass production, please send your relevant documents to [email protected], and we will provide engineering review and quotation support.
Rigid Printed Circuit Boards Manufacturing Process
The complete Rigid Printed Circuit Boards manufacturing process is based on the design package that makes the circuit board in physical form. Following is the process of Rigid Printed Circuit Boards which starts with the design and ends with testing:
According to the manufacturing data and requirements provided by the customer, our engineers will compare it with standards and capabilities to make sure compliance and conduct related checks.
A laser photo-plotter can be used to plot a film for each individual layer. A laser photo-plotter is a tool used to create photo-tools for solder mask and silkscreen.
This process applies the primary images such as pads and traces onto the circuit board. Here is what to do in this step: Apply photo imageable to the copper panels. Furthermore, image the panels using LSI. Etch off the whole exposed copper from the panel. Strip the remaining Dry Film and just leave the remaining copper pattern for the inner layers.
AOI basically inspects different layers of Rigid Printed Circuit Boards before laminating all layers together. The optics compare the PCB design data to the actual image on the panel.
Oxide is a chemical treatment to inner layers before lamination for multi-layer PCBs. It is an important step to increase the roughness of copper to enhance the laminate bond strength.
To produce Rigid Printed Circuit Boards, different layers of epoxy-infused fiberglass are laminated together. The presser and heat cause the fiberglass sheet to melt and tightly join the layers together.
All PCBs need some holes to link copper layers, attaching components and mounting the PCB. We can drill holes using some advanced drilling systems. Furthermore, these have a design for the fast removal of chips in abrasive materials.
After drilling, manufacturers deposit a thin coat of copper on the exposed surfaces of the panels chemically. Furthermore, they deposit a copper coat on the hole walls using electroless plating.
After copper deposition, you must apply the outer layer images to prepare the panel for electroplate. So we can utilize a laminator machine to coat outer layers with the dry film. The dry film is a photo imageable material.
The electroplating process involves copper plating onto the conductive pattern. Plus on the hole walls of the PCB as well. The thickness of the plating is around 1 mil. After copper plating, you need to deposit a thin layer of tin plating.
After completing the plating process on the panel, the dry film remains. Then, removing the uncovered area of copper by tin. So traces and the pads around the holes and copper patterns remain there. At last, remove the remaining tin that is covering holes and traces chemically.
It is the last and final chemical process to manufacture a multilayer printed circuit board. Solder mask covers almost all circuitry. So the surface finish prevents oxidation of the remaining exposed copper area.
A Reliable Partner for Your Rigid PCB Manufacturing Needs
Choose Geyuan Electronics, and you get more than just circuit boards; you get a reliable partner to meet your manufacturing needs. We always prioritize customer satisfaction and strive to exceed your expectations at every stage. Our experienced team is ready to work with you to ensure your rigid PCBs meet the highest quality and reliability standards. Whether you are a seasoned professional or a PCB novice, Geyuan Electronics simplifies your manufacturing process. Our convenient quotation capabilities streamline the initial steps, allowing you to quickly obtain the information you need. Choose Geyuan Electronics for your rigid circuit board needs and experience our unparalleled convenience, efficiency, and precision.
Geyuan Electronics' Highlights in Rigid PCB Manufacturing
While there are many rigid PCB manufacturers worldwide offering a wide range of manufacturing and assembly services for electronic projects, Geyuan Electronics is undoubtedly your best choice! With in-house factories in Shenzhen and Dongguan, China, leveraging the abundant local labor resources, we can offer more competitive rigid PCB quotes than those in Europe and America. Furthermore, our turnkey project services are a key strength, meeting all your manufacturing needs before sales. Finally, we have obtained numerous certifications, ensuring all products meet standards. If you are looking for PCBs or PCBAs for your electronic projects, be sure to contact us. In return, you will receive rigid circuit boards ranging from 1 to 58 layers, with a maximum size of 1100×650 mm.
Quality Management and Certification Standards
We have a mature quality system and strictly adhere to all quality certifications, including IPC Level 2/3 standards. Our unwavering pursuit of quality ensures that we provide reliable and durable PCBs that meet the needs of mission-critical applications. Furthermore, all our products comply with IPC and RoHS standards. We are committed to producing high-quality PCB products.
- IATF 16949:2016
- ISO 9001:2015
- ISO14001:2015
- ISO13485:2016
- UL
Geyuan Electronics Supports IPC-2581
IPC-2581 is a cornerstone standard in rigid PCB manufacturing, revolutionizing the way design data is exchanged. Its open and vendor-neutral format improves communication efficiency and provides a comprehensive platform for sharing critical details such as layer stack-up and drilling specifications. Adopting IPC-2581 not only fosters more efficient collaboration but also minimizes errors during data transmission, ultimately improving the accuracy and reliability of the entire manufacturing process.
Why Choose Geyuan Electronics as Your Rigid PCB Manufacturing Partner?
We possess over 35 years of extensive experience and a strong market presence in the PCB manufacturing industry. Over the years, we have built a powerful brand and a comprehensive supplier supply chain, enabling us to source components and in-house manufactured parts accurately and promptly. Furthermore, Geyuan Electronics focuses on providing seamless, one-stop advanced technology manufacturing solutions, creating value for customers in numerous high-growth markets. Our strategic focus on rapidly growing markets and our reputation for providing exceptional performance support to global customers through our high-capacity factories in the Asia-Pacific region have enabled us to achieve robust sales growth. We continue to invest in talent and equipment to meet the evolving needs of our innovative customer base. Maintaining an on-time delivery rate of over 98%, we ensure that our customers can rely on us for a stable and timely supply of PCBs to meet their project requirements.
Rigid PCB Rapid Prototyping Capabilities
We offer rigid PCB prototyping services, with completion times ranging from 24-72 hours, depending on the complexity of the prototype. We handle small to medium batch production, as well as high-volume production. Geyuan Electronics’ unique strength lies in our unwavering pursuit of excellence. All our PCBs are manufactured in China, ensuring access to the most cutting-edge technologies and materials. We maintain a large inventory of the highest quality materials to meet your diverse needs for precision and complexity up to 30 layers. We promise to deliver your project in just 2 days, providing unparalleled speed while maintaining quality.
We Can Provide A Variety of PCB Solutions To Meet Your Various Needs
Looking for the right PCB solution? Explore various types of PCBs to find the best fit for your project.
Aluminum PCB
Copper‑Core PCB
High-TG PCB
High Frequency PCB
High Speed PCB
HDI PCB
Rogers PCB
Heavy Copper PCB
Flexible PCB
Rigid-Flex PCB
Ceramic PCB
FR4 PCB
Applications of Rigid PCB
Rigid printed circuit boards are widely used in electronic equipment. Rigid printed circuit boards are used in almost every aspect of life and are standard in electronic control and circuitry. Its main application areas include:
Consumer Electronics
Automotive Industry
Industrial Applications
Medical Devices
Aerospace
Telecommunications
Computing
Renewable Energy Systems
Lighting
Security Systems
Smart Home Technologies
FAQ
A rigid printed circuit board, also known as a rigid PCB, is a type of rigid printed network board. It is inherently rigid and cannot be folded or bent. Rigid PCBs are made from a dense and rigid substrate (such as fiberglass), and are therefore designed to prevent folding or bending. The most common materials for rigid PCBs are FR-4 flame-retardant fiberglass reinforced laminates or epoxy resins with excellent electrical and mechanical properties, but in some cases older materials, such as composite epoxy (CEM), are used, particularly CEM 1 and CEM 3 materials, primarily used in household appliances. Unlike flexible PCBs, which are bendable and can be used on curved surfaces, rigid PCBs maintain their shape and structure. This characteristic makes them ideal for applications where the PCB must be mounted in a rigid enclosure or where a robust platform is needed for electronic components.
Yes. Geyuan Electronics offers fully customized rigid PCB solutions. Whether your application requires a high number of layers, specific impedance control, thermal performance, or size constraints, our engineering team will optimize the design to ensure its manufacturability and reliability.
Geyuan Electronics provides mechanical prototyping services for all rigid printed circuit boards (PCBs). These non-functional prototypes can be used to validate the physical layout, dimensions, and mechanical integration of your design. This is especially important for aerospace and defense projects with extremely high precision requirements.
We support boards with more than 40 layers, with panel sizes up to 24 inches x 85 inches, depending on the configuration. Our large-size and high-layer production capabilities enable us to handle the most complex rigid circuit board designs.
An initial quote requires Gerber files, drill files, board dimensions, number of layers, materials, quantity, and PCB or PCBA requirements. For a more accurate quote, we recommend providing the stack-up structure, copper layer thickness, surface finish, bill of materials (BOM), and assembly documents.
Yes. Geyuan Electronics provides both rigid PCB manufacturing and PCBA assembly services, including component sourcing, SMT assembly, inspection, testing, and documentation support.
Yes. If your product also requires flexible interconnects, Geyuan Electronics can review the rigid-flex PCB requirements separately. This service is particularly useful when a project involves manufacturing requirements for both rigid PCBs and rigid-flex PCBs.
The main differences between rigid and flexible PCBs are:
1) They are made of different materials: Rigid PCBs are made of materials such as FR4, ceramic, metal cores, and PTFE, all of which are rigid (cannot be bent). Flexible PCBs are made of materials such as polyimide (PI), PET, and Kapton, which can be bent thousands of times.
2) Whether they are bendable: Rigid PCBs are not bendable, but flexible PCBs are.
3) Different applications: Rigid PCBs are used in stationary electronic devices, while flexible PCBs are used in frequently moving devices, such as cameras, laptops, mobile phones, and mobile probes.
- Open circuit and short circuit electrical tests
- AOI (Automated Optical Inspection)
- TDR impedance testing
- High potential testing
- Visual defect detection
- Solderability testing
- Thermal testing
- Magnetic tape testing
- Peel testing
- Ion contamination testing
Ready to start your Rigid PCB Project?
Share your requirements, and receive a custom solution aligned with your design, timeline, and budget. Reach out [email protected].